Revolutionize Button Sewing with LAYO's Automated Process

A button that falls off isn't a materials failure.

In most cases, it's a thread tension failure.
Or an inconsistent stitch count.
Or an operator who ran 600 units on a Friday afternoon.

All three are process problems — not product problems.
And all three are solved by removing the operator from the cycle entirely.

At LAYO, button sewing runs fully automated — zero manual handling from feed to thread trim.

The cycle on our production line:

→ Button fed and positioned automatically via vibratory feeder
→ Lock stitch applied at controlled tension across a fixed stitch count — consistent unit 1 through unit 5,000
→ Thread trimmed automatically post-cycle — no operator scissor step
→ Compatible with 2-hole, 4-hole, and shank button constructions
→ Applicable to woven shirt plackets, softshell cuffs, and technical outerwear closures

The stitch count and tension parameters that determine whether a button survives 200 wash cycles are not judgment calls.

They are machine settings.

We run this process daily across shirt, softshell, and technical outerwear categories at LAYO.

If button attachment is currently a manual step on your production line — and you're seeing tension variance in your QC — let's talk process before the next run.

DM us with your garment construction. 👇
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